Ebook Factory Physics
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Factory Physics
Ebook Factory Physics
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Our economy and future way of life depend on how well American manufacturing managers adapt to the dynamic, globally competitive landscape and evolve their firms to keep pace. A major challenge is how to structure the firm s environment so that it attains the speed and low cost of high-volume flow lines while retaining the flexibility and customization potential of a low-volume job shop. The book's three parts are organized according to three categories of skills required by managers and engineers: basics, intuition, and synthesis. Part I reviews traditional operations management techniques and identifies the necessary components of the science of manufacturing. Part II presents the core concepts of the book, beginning with the structure of the science of manufacturing and a discussion of the systems approach to problem solving. Other topics include behavioral tendencies of manufacturing plants, push and pull production systems, the human element in operations management, and the relationship between quality and operations. Chapter conclusions include main points and observations framed as manufacturing laws. In Part III, the lessons of Part I and the laws of Part II are applied to address specific manufacturing management issues in detail. The authors compare and contrast common problems, including shop floor control, long-range aggregate planning, workforce planning, and capacity management. A main focus in Part III is to help readers visualize how general concepts in Part II can be applied to specific problems. Written for both engineering and management students, the authors demonstrate the effectiveness of a rule-based and data driven approach to operations planning and control. They advance an organized framework from which to evaluate management practices and develop useful intuition about manufacturing systems. Titles of related interest also from Waveland Press: Hopp, Supply Chain Science (ISBN 9781577667384) and Nahmias-Olsen, Production and Operations Analysis, Seventh Edition (ISBN 9781478623069). Table of Contents 0. Factory Physics? I: THE LESSONS OF HISTORY 1. Manufacturing in America, 2. Inventory Control: From EOQ to ROP, 3. The MRP Crusade, 4. From the JIT Revolution to Lean Manufacturing, 5. What Went Wrong? II: FACTORY PHYSICS 6. A Science of Manufacturing, 7. Basic Factory Dynamics, 8. Variability Basics, 9. The Corrupting Influence of Variability, 10. Push and Pull Production Systems, 11. The Human Element in Operations Management, 12. Total Quality Manufacturing III: PRINCIPLES IN PRACTICE 13. A Pull Planning Framework, 14. Shop Floor Control, 15. Production Scheduling, 16. Aggregate and Workforce Planning, 17. Supply Chain Management, 18. Capacity Management, 19. Synthesis--Putting It All Together
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Product details
Hardcover: 720 pages
Publisher: Waveland Pr Inc; 3 edition (August 31, 2011)
Language: English
ISBN-10: 1577667395
ISBN-13: 978-1577667391
Product Dimensions:
8 x 1.8 x 10 inches
Shipping Weight: 3.7 pounds (View shipping rates and policies)
Average Customer Review:
4.1 out of 5 stars
32 customer reviews
Amazon Best Sellers Rank:
#327,133 in Books (See Top 100 in Books)
Hopp/Spearman have built and improved an essential guide to the fundamental principles of operations analysis. After years of hearing Factory Physics praised by my Industrial Engineering colleagues, I finally got it. As a practitioner and teacher I cannot overstate that this is essential knowledge of the dynamics of operating systems. Most of us don't get what's going on in our operations. Hopp & Spearman not only explain it, they provide the equations! I also greatly appreciate the historical perspective provided in Part I. Having lived operations through this time period, not only is it quite accurate, but also I find this perspective to be particularly helpful for new learners. Part II does well to explain what is really going on in operating systems and, for math nerds, lays out all the equations. Hopp/Spearman do well to provide simple systems to demonstrate these calculations, and refer back to these examples to reinforce principles later in the text. Part III adds more detailed guidance of applications of the principles in today's operating environment. All of this is presented in a pleasant writing style that is easy to read. This wisdom appears somewhat unique in the discipline and provides insights into understanding our complex operating environments that is seldom seen in other sources.
this book deals with Lean and Theory Of Constraints to explain the advantages and disadvantages. Its a very difficult read as it contains lots of formulas and physics! but worth it if you are considering a career in industrial engineering. very nominal rental price and the book arrived fast.
Must read for everybody interested in the natural behavior of production and supply chain systems. The theoretical explanations are not overwhelming. There is plenty of examples, questions and exercises which help to better understand problems. Good to know is that there is separate book containing the exercises answers, which can help to understand harder problems. I will certainly come back to this book from time to time.
Fun delve into the industrial engineering world, lots of statistics and vocab/concepts
When it comes to textbooks, they all tend to get a little technical here and there. With this book there is not an exception, however, the technical is kept to a minimum and is still fairly easy to approach. The remainder material is well presented and is interesting to read.
Good information. Quality of the book was not as expected.
I know the book is used, but the binding in rough shape. Hopefully it will not fall apart during the semester. There is a lot of tape holding it together.
Interesting book. I am using it for a Lean Manufacturing and Design class at Purdue Univ
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